Vietnam FCL | CDD10 Full Electric Handling Trolley for Industrial Roll Applications

In industrial logistics, specialized handling equipment is crucial. It helps to maximize operational efficiency and ensures safety in the workplace. This case study details the successful implementation of a customized CDD10 Full Electric Roll Handling Trolley. This particular customized product was one of the units included in a full container shipment to a client in Vietnam. It was engineered to address specific material handling challenges for a client in the heavy-duty paper and coil industry. Our team at Sinolift Forklifts adapted the robust CDD series standard Electric Pallet Stacker. We developed a tailored solution that met the client’s needs. It also exceeded their requirements for handling large, heavy rolls with precision and security.

The Challenge: Handling Large and Heavy Industrial Rolls

A prominent client operated a large-scale printing facility and warehouse. They faced significant logistical hurdles. Their core business required the frequent movement of paper, steel, and wire coils. Some individual rolls weighed up to 1000kg. Standard pallet stackers and forklifts were inadequate for this task.

The cylindrical shape of the rolls made them unstable on conventional fork. This created a high risk of slippage. It also caused damage to materials and was a safety hazard for operators. The client needed a solution for their workflow. It had to safely transport these rolls across various surfaces, even uneven ground. The solution also needed to stack them at heights up to 1220mm. The existing equipment lacked the stability and specialized design for secure handling. This led to inefficiencies and a heightened need for a purpose-built solution.

The Solution: Customizing the CDD10 Electric Roll Handling Trolley

Recognizing the client's needs, Sinolift Forklifts proposed a customized version of our reliable CDD Series Electric Pallet Stacker. The CDD10 had a 1000kg capacity. It also had a maximum lift height of 1220mm and a 24V/70AH battery. These features provided the ideal platform for this specialized job.

The key to the customization was a unique fork design. The fork were specially contoured. Made from high-resistance steel, they were engineered to securely cradle cylindrical loads. This worked no matter the roll's diameter. The design eliminated instability problems with flat forks. It also greatly reduced the risk of rolls rolling off the truck during transport.

The trolley is fully automatic, with both electric lift and move functionality. This allowed for smooth and efficient operations. It minimized physical strain on operators and drastically reduced the time for each handling task.

 

Technical Specifications and Performance

The customized CDD10 Full Electric Handling Trolley retains its core specifications. It also incorporates the bespoke design elements.

• Truck Model: CDD10
• Rated Capacity: 1000KG
• Maximum Lift Height: 1220MM
• Load Center: 450MM
• Service Weight: 400KG
• Battery: 24V / 70AH
• Fork Design: Steel, specially contoured to handle rolls and coils of varying diameters.
• Key Feature: Unique tray designed with special curved fork, which made from high-resistance steel.

The robust structure is built from high-resistance steel. This ensures a high degree of strength and durability. It guarantees a long service life, even under demanding industrial use. The 400kg service weight and a low center of gravity contribute to the trolley's stability. They provide a reliable platform for lifting and transporting heavy loads. The 24V/70AH battery provides enough power for a full shift. The design also allows for easy maintenance and recharging. This ensures minimal downtime. The customization process considered the trolley's weight without the battery (360kg) and the allowed battery weight range (min-max 42kg). This ensured optimal balance and performance.

Results and Conclusion

The custom CDD10 Full Electric Handling Trolley was a success. It gave our client immediate and measurable improvements. The specialized contoured forks and Electric Front Lip solved the load instability issue. This led to a significant reduction in material damage. The fully electric operation made the workflow more streamlined. This allowed for faster and more precise positioning of rolls. In turn, it increased overall operational efficiency. The enhanced safety features created a more secure working environment. This addressed a major concern for the client.

This project shows Sinolift Forklifts’ commitment. We provide tailored, heavy-duty solutions for specialized industrial applications. Our ability to customize a standard product like the CDD series Electric Pallet Stacker into a dedicated roll handler demonstrates our engineering expertise. For warehouses, printing plants, and other industrial settings, a custom-designed solution is an essential investment. The CDD10 Full Electric Handling Trolley is a good example. It not only optimizes operations, but also ensures the safe handling of valuable materials. This makes it a cost-effective and reliable long-term asset.