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Custom CTD1025AF Semi-Electric Roll Lifter with Pneumatic Expanding Mandrel

CTD1025AF
Designed for production lines that need to lift, turn and accurately position heavy rolls without clamping their outer surfaces, this custom semi-electric roll lifter secures each load through its core with a pneumatic expanding mandrel. Electric lifting, powered 90° rotation and powered side shift reduce manual effort and make alignment with machine shafts more controlled and precise. Manual travel keeps the truck maneuverable around machinery and workstations, while the reinforced support-leg structure provides a stable handling platform.
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Features Overview

Custom-Engineered for Your Rolls

Each roll lifter is configured according to the roll weight, diameter, width, core size, loading height and production-line layout. Mandrel dimensions, mast height and chassis clearances can be adapted to the application.

Internal Core Gripping

The pneumatic expanding mandrel grips the roll from inside its core, leaving the outer surface unclamped. This is especially useful for rolls with delicate, clean or easily marked outer layers.

Electric Lifting with Controlled Positioning

The powered lifting system reduces physical effort when raising heavy rolls. Controlled movement helps the operator position the roll more accurately at the required loading or unloading height.

Powered 90° Roll Rotation

The powered rotating mechanism changes the roll between horizontal and vertical orientations. It supports production processes that receive, store or load rolls in different directions.

Precision Powered Side Shift

The powered side-shift function provides up to 50 mm of adjustment in each direction. It allows fine alignment with machine shafts without repeatedly repositioning the entire truck.

Stable Semi-Electric Design

Manual travel provides straightforward maneuvering around machinery, while the reinforced chassis and support legs improve stability during lifting and rotation. The reference configuration uses a 12V/85Ah maintenance-free lead-acid battery.

ParameterSpecification
Product NameSemi-Electric Air Shaft Roll Handling Truck
Model / Drawing ReferenceCTD1025AF
Rated Load Capacity300 kg minimum (0.3 metric ton rated)
Mast TypeTwo-stage, 2.5 m mast
Maximum Fully Extended Height2460 mm
Maximum Shaft Center Height1900 mm minimum from floor
Overall Length1580 mm
Support Leg Length1020 mm
Rear Body Width820 mm
Inner Leg Width850 mm
Outer Leg Width1050 mm
Vertical Load Center800 mm
Air Shaft Length400 mm
Maximum Roll Diameter1500 mm maximum for vertical pickup
Shaft Rotation Angle90 degrees upward
Powered Lateral Shift50 mm left + 50 mm right (100 mm total travel)
Battery12 V / 85 Ah maintenance-free lead-acid battery
TravelManual push
LiftingElectric; multi-speed jog control with stepless speed adjustment
Roll Expansion / GripPneumatic
Shaft RotationElectric
Lateral ShiftElectric
Pallet ClearanceStraddles an 800 mm pallet; enters a 1400 mm pallet
Support LegsReinforced support-leg design