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 semi-electric roll stacker

EPV Custom Semi-Electric Roll Handling Stacker for Paper & Film Rolls

EPV
The EPV Semi-Electric Roll Handling Stacker is designed to reduce manual effort when lifting and positioning paper rolls, film rolls, drums and other cylindrical materials in warehouses, workshops, printing plants and packaging areas. It combines manual maneuvering with push-button electric lifting, giving operators a practical balance of flexibility, efficiency and control. A V-shaped roll platform and customizable dimensions help the truck adapt to different roll sizes, lifting heights and handling requirements.
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Product Positioning

Product type: Semi-electric roll handling stacker

Lift operation: Electric push-button lifting and lowering

Travel operation: Manual pushing, pulling and positioning

Core use: Handling cylindrical rolls and application-specific roll loads

Features Overview

Feature

Customer Benefit

Powered Lift

Push-button lifting and lowering reduce operator effort during repeated handling.

Manual Travel

The operator retains direct control when maneuvering and positioning the load.

Custom Roll Support

The V-shaped platform and roller arrangement can be adapted to the roll dimensions and material.

400 kg Rated Capacity

A thickened steel structure and reinforced chain provide stable support for demanding loads.

Protected Power System

An enclosed housing protects the lift motor, control system and battery during daily operation.

Flexible Positioning

Durable swivel casters and rear foot brakes support smooth movement and secure parking.

Typical Applications

The EPV Electric Roll Handling Stacker is suitable for production and warehouse areas where cylindrical materials must be lifted to a machine, rack, worktable or transfer point. The final platform and mast configuration should be selected according to the load geometry and operating process.

- Flexible packaging and plastic film production
- Printing, labeling and converting facilities
- Paper roll storage and processing areas
- Textile and nonwoven material handling
- Warehouse loading, transfer and line-side supply
- Custom production equipment requiring roll positioning

Product Detail Descriptions

1 Custom V Shaped Roller Platform

The V-shaped platform supports cylindrical loads from both sides and helps keep the roll centered during lifting and movement. Platform dimensions, roller spacing and roller material can be customized according to the roll diameter, length, surface material and loading direction.

Available lift heights typically range from approximately 0.85 m to 2.0 m. The final design is confirmed according to the required transfer height and the equipment interface at the customer's site.

2 Push Button Powered Lifting

The EPV uses electric push-button control for lifting and lowering, with an approximate lift speed of 5 cm/s. Powered lifting reduces physical effort and improves efficiency when rolls must be raised repeatedly during a shift.

A variable-speed lift controller can be supplied for applications that require more precise positioning. Travel remains manual, allowing the operator to guide the load directly through confined work areas.

3 Stable 400 kg Load Structure

A thickened steel frame, reinforced load chain and chrome-plated mast provide firm support and smooth vertical movement. The standard rated capacity is 400 kg, while the balanced lifting structure helps minimize sway and uneven loading.

Because roll length, diameter and center of gravity affect stability, the final rated configuration should be verified against the actual load data before production.

4 Protected Power and Mobility System

The enclosed housing protects the high-torque lift motor, control system and battery from routine workplace contact. Precise start and stop control, overload protection and low-voltage protection support reliable daily lifting.

Durable polyurethane casters provide smooth manual movement, while fixed front wheels support directional stability. Rear swivel casters with foot brakes help the operator position and secure the stacker before lifting or lowering the load.

Customization Information

To prepare a suitable configuration and quotation, please provide the following operating information:

- Roll type, material and surface condition
- Maximum roll weight, diameter and length
- Required minimum and maximum lift heights
- Loading direction and required roll orientation
- Target machine, rack or worktable interface
- Aisle width, floor condition and available operating space

Frequently Asked Questions

FAQ 1 Is the EPV a fully electric stacker

No. The EPV is a semi-electric model with electric lifting and lowering but manual travel. The operator pushes, pulls and positions the stacker by hand, while the powered lift system reduces effort when raising or lowering the load.

FAQ 2 What types of rolls can the EPV handle

The EPV can be configured for film rolls, paper rolls, drums and other cylindrical materials. Suitability depends on the load weight, diameter, length, surface condition, center of gravity and required handling orientation, so these details should be confirmed before production.

FAQ 3 What information is required for customization

Please provide the roll weight, diameter, length, material, required lift height and loading direction. Information about the destination machine, aisle width, floor condition and operating process helps determine the correct mast, platform, roller layout and overall dimensions.

FAQ 4 Can every custom EPV lift 400 kg

The standard design has a rated capacity of up to 400 kg, but a custom attachment or unusually long roll can change the load center and stability. The final safe working capacity must therefore be confirmed from the complete load geometry and approved technical drawing.

FAQ 5 When should a V shaped platform be used instead of a clamp

A V-shaped platform is well suited to horizontally positioned cylindrical loads that can rest securely on a supporting cradle. If the process requires gripping, rotating, tilting or handling a roll in a different orientation, a clamp or another custom attachment may be more appropriate and should be evaluated separately.

Model No.EPV4085EPV4011EPV4013EPV4015EPV4017EPV4018EPV4020
OperationElectric
Load capacity(kg)400400400400400400400
Lifting Height(mm)850110013001500170018002000
Max.width of reel/roll(mm)1550155015501550155015501550
Min.- Max.diameter of reel/roll(mm)Ø200-600Ø200-600Ø200-600Ø200-600Ø200-600Ø200-600Ø200-600
Reel  V-Tray Wdith x Length(mm)620x1050620x1050620x1050620x1050620x1050620x1050620x1050
Power UnitV/W12/80012/80012/80012/80012/80012/80012/800
Battery V/Ah12/6012/6012/6012/6012/6012/6012/60
Overall Length(mm)880880880880880880880
Overall Wdith(mm)1050105010501050105010501050
Overall Height(mm)1100136015601730196020602600