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Roll Handling Stacker

PV Manual Roll Handling Stacker for Film, Paper and Cylindrical Rolls

PV
Designed to safely support, lift and position cylindrical loads that are difficult to handle with standard flat forks, the PV Custom Manual Hydraulic Roll Handling Stacker combines a stable V-shaped platform, smooth hydraulic lifting and compact manual maneuverability. It is ideal for paper rolls, film rolls and other cylindrical materials used in printing, packaging, converting, plastics, textiles and general manufacturing. Custom configurations are available to match different roll dimensions and handling requirements.
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1. Feature Overview

  • Custom-Built for Roll Handling - The PV model can be configured around the customer’s roll diameter, roll length, lifting height, platform dimensions and working conditions.
  • Manual Hydraulic Lifting - A foot-operated hydraulic system provides controlled lifting without requiring an external power source, making the truck simple to use and maintain.
  • Stable V-Shaped Load Support - The V-shaped platform cradles cylindrical loads to reduce unwanted rolling and improve stability during lifting and positioning.
  • Compact and Easy to Maneuver - The narrow, manually pushed design is suitable for workshops, production lines, storage areas and other spaces where powered handling equipment may be unnecessary.
  • Durable Mast and Chain System - A chrome-plated mast surface and reinforced lifting chain help deliver smooth vertical movement and reliable long-term service.
  • Safe Positioning and Parking - Durable polyurethane wheels provide smooth movement, while rear swivel casters with foot brakes help secure the truck during loading and unloading.
  • Up to 400 kg Rated Load - The available 400 kg configuration combines a reinforced steel structure with stable hydraulic lifting for common roll-handling tasks.
  • Low-Maintenance Mechanical Design - A sealed hydraulic cylinder, manual release valve and robust mechanical structure simplify routine inspection and daily operation.

2. Product Detail Descriptions

V-Shaped Roller Platform

The V-shaped platform is designed specifically for cylindrical materials, helping center the roll and reduce lateral movement during handling. Roller-equipped versions make loading, unloading or repositioning the roll easier when the application requires frequent transfer.

Chrome-Plated Mast & Reinforced Chain

The smooth chrome-plated mast surface reduces sliding friction and supports consistent vertical travel. Combined with a reinforced load chain, it provides stable lifting performance and improved durability for repeated workshop use.

Sealed Hydraulic Cylinder & Manual Release Valve

The manual hydraulic system uses a sealed cylinder for smooth lifting and reliable pressure retention. A hand-operated release valve allows the operator to lower the load in a controlled manner, helping improve handling precision and load safety.

PU Swivel Casters with Rear Foot Brakes

Wear-resistant polyurethane wheels support smooth manual movement and 360-degree turning at the rear. Foot-operated rear brakes help keep the stacker stationary during loading, unloading and positioning operations.

3. Applications

The PV Manual Roll Handling Stacker is intended for indoor material-handling tasks where cylindrical loads need to be lifted, moved or positioned safely without a powered travel system. Typical applications include:

  • Printing & Paper Converting - Handling paper rolls, label stock and other reel materials between storage, processing and machine-side positions.
  • Packaging & Flexible Film - Moving film rolls and packaging reels used in laminating, slitting, printing and packing operations.
  • Plastics & Roll Material Processing - Supporting cylindrical raw materials or finished rolls used in extrusion, coating and converting processes.
  • Textile & Fabric Operations - Handling compatible fabric rolls and other cylindrical materials in production or storage areas.
  • General Manufacturing & Warehousing - Useful where compact, low-maintenance roll handling is needed in workshops, production lines, staging areas and warehouses.

4. Frequently Asked Questions

Q1. What information is required to customize the PV Manual Roll Handling Stacker?

Please provide the roll weight, outer diameter, roll length or width, required lifting height, loading/unloading method and any space limitations at your site. If the stacker must interface with a specific machine, pallet, rack or production line, drawings or photos are also helpful so the platform dimensions and overall truck geometry can be matched to the application.

Q2. How do I know whether a V-shaped platform is suitable for my roll?

A V-shaped platform is commonly used when the load is cylindrical and needs stable support from below rather than clamping from the sides. The roll diameter, surface material, center of gravity and whether the roll must rotate or transfer onto another machine should all be considered when selecting the platform angle, width and roller configuration.

Q3. What is the difference between this manual hydraulic model and an electric lifting model?

The PV manual hydraulic version is lifted by foot pedal and moved by hand, so it does not depend on a traction battery or electric lifting motor. It is generally better suited to moderate handling frequency, shorter travel distances and users who prefer a simpler, lower-maintenance solution; higher-frequency lifting may be better served by an electric model.

Q4. How should the correct load capacity and lifting height be selected?

The selected rated capacity should be higher than the actual maximum roll weight, with sufficient safety margin for real operating conditions. Lifting height should be based on the highest required loading or unloading position, while also checking roll dimensions, mast height, doorway clearance, floor condition and the operator’s available maneuvering space.

Q5. What maintenance is recommended for a manual hydraulic roll stacker?

Regularly inspect the hydraulic cylinder for oil leakage, check the lifting chain and moving joints for abnormal wear, and make sure the wheels and brakes operate smoothly. Keep the mast and roller surfaces clean, follow the lubrication requirements for mechanical parts, and stop using the truck if lifting becomes uneven, pressure cannot be maintained or structural damage is found.

Model No.PV4085PV4011PV4013PV4015PV4017PV4018PV4020
OperationManual
Load capacity(kg)400400400400400400400
Lifting Height(mm)850110013001500170018002000
Max.width of reel/roll(mm)1550155015501550155015501550
Min.- Max.diameter of reel/roll(mm)Ø200-600Ø200-600Ø200-600Ø200-600Ø200-600Ø200-600Ø200-600
Reel  V-Tray Wdith x Length(mm)620x1050620x1050620x1050620x1050620x1050620x1050620x1050
Overall Length(mm)880880880880880880880
Overall Wdith(mm)1050105010501050105010501050
Overall Height(mm)1100136015601730196020602600

PV Manual Roll Handling Stacker for Film, Paper and Cylindrical Rolls
 
PV Manual Roll Handling Stacker for Film, Paper and Cylindrical Rolls
 
PV Manual Roll Handling Stacker for Film, Paper and Cylindrical Rolls
 
PV Manual Roll Handling Stacker for Film, Paper and Cylindrical Rolls
 
PV Manual Roll Handling Stacker for Film, Paper and Cylindrical Rolls
 
PV Manual Roll Handling Stacker for Film, Paper and Cylindrical Rolls
 
 
PV Manual Roll Handling Stacker for Film, Paper and Cylindrical Rolls
 
PV Manual Roll Handling Stacker for Film, Paper and Cylindrical Rolls